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| United States Patent Application |
20020061692
|
May 23, 2002
|
FLAT COMPOSITE FABRIC WITH MEMORY METAL
AND ITS APPLICATIONS
Abstract
A flat composite fabric is provided by incorporating wire made of memory
metal, or made of an alloy possessing shape memory properties into a flat
fabric. By means of appropriate heating and cooling, e. g. electric
heating, the composite fabric is contracted and released thereby
providing a massaging effect.
| Inventors: |
PRIEB, VIKTOR; (BERLIN, DE); STECKMANN, HELGE G.; (GRAVENWIESBACH, DE)
|
| Correspondence Name and Address:
|
BRIAN M BERLINER
GRAHAM & JAMES
801 S FIGUEROA ST 14TH FLOOR
LOS ANGELES
CA
900175554
|
| Serial No.:
|
732927 |
| Series Code:
|
08
|
| Filed:
|
October 17, 1996 |
| U.S. Current Class: |
442/229; 428/102; 442/182; 442/228; 442/31; 442/7; 442/8; 601/6; 601/7 |
| U.S. Class at Publication: |
442/229; 442/7; 442/8; 442/31; 442/182; 442/228; 428/102; 601/6; 601/7 |
| Intern'l Class: |
D03D 015/04; B32B 003/06; D03D 015/00; B32B 015/14 |
Claims
1. A flat composite fabric comprising a flat fabric (2) and filaments or
wires (4) which are permanently incorporated therein and which are made
of an alloy possessing shape memory properties.
2. The composite fabric as claimed in claim 1, wherein the wires (4) made
of an alloy possessing shape memory properties are stitched onto the flat
fabric (2).
3. The composite fabric as claimed in claim 1, wherein the flat fabric (2)
comprises at least two layers (2a, 2b), and wherein the wires (4) made of
an alloy possessing shape memory properties are sandwiched between the at
least two layers of the fabric.
4. The composite fabric as claimed in claim 1, wherein the wires (4) made
of an alloy possessing shape memory properties shorten when heated above
a defined temperature A.sub.s and once again assume their original shape
when cooled below a defined temperature M.sub.s (two-way memory effect).
5. The composite fabric as claimed in claim 1, wherein the fabric (2) is
elastic.
6. The composite fabric as claimed in claim 1, wherein the wires (4) made
of an alloy possessing shape memory properties have a round cross
section.
7. The composite fabric as claimed in claim 1, wherein the wires (4) made
of an alloy possessing shape memory properties are bent in the form of a
flat spring.
8. The composite fabric as claimed in claim 7 wherein the wires (4) made
of an alloy possessing shape memory properties are in a meandering
configuration, the relationship of the radius R at the bend points to the
radius of the wire being: r/R.times.100%<8%
9. The composite fabric as claimed in claim 1, wherein the wires (4) made
of an alloy possessing shape memory properties have different cross
sections.
10. The composite fabric as claimed in claim 1, wherein the wires (4) made
of an alloy possessing shape memory properties have connections (8, 9)
for a current source.
11. The composite fabric as claimed in claim 1, wherein the wires (4) made
of an alloy possessing shape memory properties comprise closed wire
coils.
12. The composite fabric as claimed in claim 1, wherein the fabric (2)
consists of an electrically insulating material.
13. The composite fabric as claimed in claim 1, wherein the fabric (2) is
designed as a continuous dressing or bandage.
14. The composite fabric as claimed in claim 1, wherein the fabric (2) is
designed as a sleeve (14).
15. The composite fabric as claimed in claim 1, wherein the wires (4) made
of an alloy possessing shape memory properties consist of a Cu-Al-X
alloy, where X is chosen from the elements Zn, Mn and Ni.
16. A compression or support dressing with a composite fabric as claimed
in claim 4 wherein the temperature A.sub.s is higher than the average
temperature of the part of the body onto which the compression or support
dressing is applied.
17. The compression or support dressing as claimed in claim 16, wherein
the temperature M.sub.s is lower than the average temperature of the part
of the body onto which the compression or support dressing is applied.
18. The compression or support dressing as claimed in claim 16, wherein
the wires (4) made of an alloy possessing shape memory properties
comprise connectors to be connected to an electrical power supply.
19. A massage device with a cuff or sleeve (14) enclosing the part of the
body to be massaged, and a pressure control device (16) for generating
different pressures in different areas (14-i) of the sleeve (14), wherein
the sleeve (14) comprises composite fabric as claimed in claim 4, the
temperature A.sub.s and the temperature M.sub.s of the alloy possessing
shape memory properties is higher than the average temperature of the
part of the body to be massaged, and the pressure control device (16)
comprises an electrical control device for generating current impulses in
the wires (4) made of an alloy possessing shape memory properties.
20. The massage device as claimed in claim 19 wherein different areas
(14-i) of the cuff or sleeve (14) can be controlled separately by the
pressure control device (16).
21. The massage device as claimed in claim 19, having at least one
pressure sensor in the cuff or sleeve (14) for detecting the massage
pressure.
22. A pressure suit for pilots and astronauts which consists of a fabric
and of a pressure control device for generating different pressures in
different areas of the pressure suit, wherein the fabric comprises a
composite fabric as claimed in claim 1.
23. The pressure suit as claimed in claim 22, wherein the pressure control
device comprises an electrical control device for generating current
pulses in the wires made of an alloy possessing shape memory properties.
Description
[0001] The invention relates to a flat composite fabric with memory metal,
and to its applications in medicine, aero-nautics and space technology.
[0002] In the field of medicine, support or compression dressings are used
to treat edemas or swellings of the limbs. For these purposes,
rubber-like materials are used which exert a constant force on the body
region lying beneath them. A disadvantage of these conventional support
or compression dressings and sleeves is that the contact force which is
exerted cannot be regulated. They have to be applied in an already taut
state onto the body area in question, and this proves to be more or less
difficult depending on the desired pressure upon the body after
application.
[0003] In the treatment of post-operative edemas, in conjunction with
fractures for which fixators are necessary, the use of conventional
elastic support or compression dressings is made considerably difficult
or in some cases impossible.
[0004] In the field of sports medicine and orthopedics, use is also made
of so-called joint ortheses which have rigid components which are
connected to one another via hinge connections and so permit bending of
the knee, etc. A disadvantage of these known knee ortheses is that they
are very expensive, since they have to be individually adapted or
manufactured. In addition to this, the rigid elements mean that the
wearing comfort suffers.
[0005] For treatment of swellings and edemas of various types, it is known
to use appliances with intermittent compression. Such devices, as are
described, for example, in offprint 2/90 of Feb. 15, 1990, "Der
niedergelassene Arzt: Die Therapie des Lymphodems" [The general
practitioner: The treatment of lymphatic edema], comprise sleeves with
individual air chambers which are acted on by compressed air, either
together or independently of one another. An improved device which can
also build up pressure gradients is known from the company brochure
Vasomed Aktuell, 7th year, number 2/95, with the title: "Neuester Stand
der apparativen intermittierenden Kompression: Das
3-Phasen-Gradient-System" [Latest developments in intermittent
compression apparatuses: The 3-phase gradient system]. Such devices are
also offered for sale by the company Bosl Medizintechnik GmbH, 52068
Aachen, under the designation "lympha-mat GRADIENT" (twelve-chamber
system) and "vasoflow GRADIENT". These known massage devices for
intermittent compression are comparatively expensive, because an air
compressor is required. In addition, because of the changing volume of
the compressed air chambers, these devices cannot be used in cases of
fractures which are secured by a fixator.
[0006] In the field of aeronautics and space technology too, use is made
of pressure suits for pilots, these suits having air chambers which are
acted upon by compressed air as and when required, in order to prevent
the removal of blood from the head region to the extremities. On account
of the volume of the air chambers, these pressure suits are comparatively
cumbersome and their operation is technically complex, since they are
likewise operated using compressed air.
[0007] Trendletter 05/94 - Innovations discloses a mattress which prevents
bedsores in bedridden patients. In this electric mattress developed by
the Japanese company Nippon Tungsten Co. (20-31, Shimizu 2-chome,
Minami-ku, Fukuoka 815), and similar to an electric blanket, the surface
of the mattress rises and falls in an undulating manner at regular
intervals. This is achieved by means of thin, woven-in wires made of a
shape-memory alloy which changes shape on reaching a defined temperature.
The time intervals are regulated using a timer.
[0008] From U.S. Pat. No. 5,261,871 an elastic support brace having a
plurality of pockets capable of receiving flexible wire members or bars
made of alloy comprising memory properties. By filling an appropriate
number of pockets the brace may be customized for a patient having a
particular injury.
[0009] From DE-A-33 22 598 a composite material is known comprising a
plastic matrix surrounding bars of alloy having shape memory properties.
[0010] U.S. Pat. No. 4,665,906 is directed to medical devices using
stress-induced martensite alloy elements. The use of stress-induced
martensite decreases the temperature sensitivity of the medical devices
thereby making them easier to install and/or remove.
[0011] From German Utility Model No. 92 18 774.9 an orthopedic knee brace
is known comprising an electric heating system to contrallably heat up an
injured knee.
[0012] It is an object of the present invention to provide a composite
fabric with memory metal alloy which is easy to manufacture and can be
used in a wide variety of applications.
[0013] It is also an object of the present invention to specify a
compression or support dressing, a massage device, or a device for
intermittent compression, and a pressure suit for pilots, all of which
comprise a composite fabric of this type.
[0014] This object is achieved by the features of claims 1, 16, 19 and 22.
[0015] By means of the filaments or wires made of memory metal, or made of
an alloy possessing shape memory properties, being permanently
incorporated into a flat or two-dimensional fabric, a flat or
two-dimensional composite fabric is obtained which can be used in a wide
variety of applications.
[0016] According to further aspect of the invention, the wires made of
memory metal are incorporated between two flat layers of fabric in a
sandwich configuration. This can be done by means of ultrasonic welding,
for example. According to a further aspect the invention, the memory
metal wires are stitched onto a flat fabric. In both cases, the composite
fabric according to the invention is manufactured in a simple way using a
conventional fabric and commercially available wires made of memory
metal.
[0017] When using the composite fabric according to the invention in a
compression or support dressing as claimed in claim 16, the metal alloy
for the memory wires is chosen such that the temperature A.sub.s, at
which the linear contraction of the filaments begins during a temperature
increase, is greater than the average body temperature of the part of the
body onto which the compression or support dressing is applied. The
result of this is that the compression or support dressing can be applied
in the untensioned state. Once the compression or support dressing
according to the invention has been applied in the desired way, it is
then possible, by increasing the temperature to above the temperature
A.sub.s, to selectively initiate the contraction and, with it, the
pressure increase.
[0018] Using the two-way memory effect is advantageous, because in this
way a massage effect involving repeated tensioning and untensioning can
be achieved (claim 4). This is advantageously assisted by means of an
elastic fabric (claim 5).
[0019] By using wires with a round cross section, the risk of injury is
minimized, and round wires are easy to manufacture (claim 6).
[0020] By means of the advantageous embodiment of the invention as claimed
in claims 7 and 8, the maximum obtainable contraction is increased, and
with it the maximum pressure that can be exerted.
[0021] By using different cross sections of wire (claim 9), the mechanical
properties of the composite fabric can be selectively influenced and
varied in different surface sections.
[0022] The required increase in temperature can be brought about in a
simple way by means of electric current (claim 10). Temperature control
can also be achieved by this simple means.
[0023] In addition, or alternatively, the heating or increase in
temperature can be obtained inductively. To do this, current surges are
induced in closed wire coils made of memory metal (claim 11). An
electrically insulating fabric (claim 12) increases safety when heating
by means of current.
[0024] By providing the composite fabric in the form of a continuous
dressing or bandage which is wound up to form a roll of dressing, it is
possible for dressing material comprising the composite fabric according
to the invention to be used in the same way as conventional rolls of
dressing (claim 13). This is also true of the design in the form of a
sleeve (claim 14).
[0025] By means of the materials and compounds specified in claim 15, the
critical temperatures of the memory metals can be shifted or adjusted to
the desired temperature ranges.
[0026] By means of the advantageous embodiment of the invention as claimed
in (claims 16, 17 and 18, the compression and support dressing according
to the invention can be applied as a conventional dressing, and then, in
the applied state, the contraction and, with it, the increase in pressure
can be brought about in a selective manner. By appropriate choice of
temperature (claim 17), a secure hold or a permanent contraction is
guaranteed.
[0027] When using the composite fabric according to the invention to make
available a massage device or a device for generating intermittent
compression as claimed in claim 19, the temperature hysteresis of the
memory metal alloy is chosen such that both the temperature A.sub.s, at
which the linear contraction begins during the increase in temperature,
and the temperature M.sub.f, at which the filaments again begin to assume
their original length during the decrease in temperature, are higher than
the average temperature of the body to be massaged. In this way it is
possible for contraction to take place, for example by periodically
heating the memory metal wires by means of short current impulses, and
this contraction is then made reversible again, as a result of cooling to
the ambient temperature or body temperature, by means of switching off
the flow of current.
[0028] Further details, features and advantages of the invention will be
evident from the following description of preferred embodiments, given
with reference to the drawings, in which:
[0029] FIGS. 1a and 1b are hysteresis diagrams of memory metal alloys, as
used in the present invention,
[0030] FIG. 2 is a diagrammatic representation of a two-dimensional fabric
with memory metal wires incorporated therein,
[0031] FIG. 3 is a diagrammatic representation of the manufacture of
memory metal wires in a meandering configuration,
[0032] FIGS. 4a and 4b show examples of incorporation of the memory metal
wires into the two-dimensional fabric, and
[0033] FIG. 5 is a diagrammatic representation of a massage device
according to the present invention.
[0034] A distinction is drawn between the one-way memory effect and the
two-way memory effect. In the case of the one-way memory effect, the
memory metal is mechanically deformed, and the deformation is reversed
again by heating the deformed piece of metal to above the temperature
A.sub.s. Renewed cooling of the memory metal, however, does not lead to
any further change in shape, and we therefore talk of a one-way memory
effect. In the case of the two-way memory effect, a piece of memory metal
is first deformed to such a great extent that some of the deformation is
irreversible. On subsequent heating to above the temperature A.sub.s, the
deformation is only partially cancelled, and subsequent cooling then
leads to a reverse deformation which does not, however, extend completely
to the original deformation. By heating and cooling it is then possible
to alternate reversibly between the two deformation states (two-way
effect). Further details of this are known, for example, from the
offprint of the "Zeitschrift fur wirtschaftliche Fertigung", 81st year
1986, volume 12, page 203, by Dr P. Tautzenberger and Prof. Dr D.
Stockel: "Anwendung von Formgedchtnis-legierungen in der Technik" [Use of
shape memory alloys in technology].
[0035] The maximum reversible deformation which can be achieved under
external load is ca. 8% in the case of the known memory metal alloys
(one-way effect). The repeated exposure of the loaded wires to above the
transition temperature range exercises these wires in the two-way effect,
the reversible deformation taking place spontaneously, and without
external loading, to the extent of up to 3% during the exposure above the
transition temperature range.
[0036] FIGS. 1a and 1b show diagrammatically an ideal hysteresis curve
(two-way effect) of memory metal alloys, the X axis in FIGS. 1a and 1b
showing the temperature, and the Y axis in FIG. 1a showing the length or
extension of a memory metal wire, and the Y axis in FIG. 1b showing the
pressure obtained with a composite fabric according to the present
invention, these being plotted in relative units. Here, M.sub.s is the
temperature at which the martensitic transformation or deformation begins
during the increase in temperature, M.sub.f is the temperature at which
the martensitic transformation ends or deformation is at its maximum,
A.sub.s is the temperature at which the martensitic retransformation
begins during the decrease in temperature, and A.sub.f is the temperature
at which the retransformation ends.
[0037] In FIG. 1a, taking as a starting point a wire with maximum length
(y=1), the temperature is increased to a temperature A.sub.s, at which
the contraction of the wire begins. The contraction continues (y becomes
smaller) until a temperature A.sub.f is reached. On further increasing
the temperature, no further contraction takes place. If the memory wire
is now cooled, the retransformation begins at a temperature M.sub.s,
which is lower than the temperature A.sub.s, and the wire begins to
extend again (y becomes longer again). This extension continues until the
original state (y=1) is again reached, ideally at a temperature M.sub.f.
[0038] FIG. 1b shows an analogous representation, the only difference
being that the pressure which can be generated is plotted in relative
units on the Y axis. As can be seen from FIGS. 1a and 1b, the degree of
the linear contraction and, with it, of the applied pressure can be
adjusted by heating to a defined temperature which lies below the maximum
temperature possible in each particular case. That is to say, the inner
hysteresis loops are passed through.
[0039] FIG. 2 shows a first embodiment of the invention in the form of a
two-dimensional composite fabric, which has a two-dimensional strip or
sheet of fabric 2 and a memory wire 4 incorporated therein. The memory
wire 4 is designed in a meandering configuration, by which means the
linear change in the wire, and in the fabric 2 in which the memory wire 4
is incorporated, is multiplied.
[0040] The deformation of the memory wire 4 into a meandering flat spring
is preferably effected by means of a bending tool, as is represented
diagrammatically in FIG. 3. As can be seen from FIG. 3, the memory wire 4
is bent in a meandering configuration about rounded bending rods 6 which
are arranged offset in relation to one another. Here, the radius R
designates the radius of curvature of the outer surface of the bending
rods 6, and r designates the radius of the memory wires 4. In a
particularly advantageous embodiment of the invention, the following
relationship applies:
r/R.times.100%<8%
[0041] The memory wire 4 in the embodiment according to FIG. 2 is designed
as a continuous wire and finishes in electrical connections 8 and 9. An
electric current supply device (not detailed) can be joined up to the
electrical connections 8 and 9, by means of which device the memory wire
4 is heated by short current impulses to a temperature T above the
temperature A.sub.s, which leads to a contraction of the wire 4 and
consequently of the fabric 2.
[0042] If, for example, the composite fabric from FIG. 2 is used as a
support dressing round a knee, the strip or sheet of composite fabric is
first applied to the knee in the manner of a conventional elastic
dressing, and the memory wire 4 incorporated into the fabric 2 is then
heated by means of electric current to a temperature T which lies above
the temperature A.sub.s.
[0043] By appropriate choice of the materials or the composition of the
alloy for the memory wire 4, the temperature A.sub.s can be set so that
it lies above the maximum body temperature or ambient temperature. A
result of this is, for example, that the electric current source can be
removed after heating of the memory wire 4 and, consequently, the
contraction of the fabric 2, while the supporting function and the
contraction of the fabric 2 are still retained. The temperature M.sub.f,
at which the linear extension begins again during cooling of the memory
wire 4, is in this case chosen in such a way that it is lower than the
body temperature or ambient temperature. Thus, the support or compression
dressing can be removed again in a simple way by means of the dressing
present on the body being cooled, for example by means of ice bags.
[0044] Instead of a single memory wire 4, as represented in FIG. 2 for
example, it is also possible for several memory wires 4 to be
incorporated into the fabric 2. Several memory wires 4 can then be
electrically connected in parallel or in series. A separate electrical
control is also possible.
[0045] The characteristic temperatures M.sub.f, M.sub.s, A.sub.f and
A.sub.s can be adjusted within certain limits by appropriate choice of
material and its composition. Alloys possessing shape memory properties
are NiTi, Cu-Zn-Al and Cu-Al-Ni alloys. Further information on suitable
materials or alloys is known, for example, from the periodical METALL,
41st year, volume 5, May 1987, pages 488 to 493.
[0046] FIGS. 4a and 4b are diagrammatic representations which show
preferred means of securing the memory wire or memory wires 4 in or on
the fabric 2. In the embodiment shown in FIG. 4a, the memory wire or
memory wires 4 is/are stitched onto the fabric 2 by means of stitches 5.
In the embodiment shown in FIG. 4b, the fabric 2 comprises two layers 2a
and 2b, and the memory wire or memory wires 4 is/are welded in or else
sewn in between these two layers 2a and 2b. In both cases, the composite
fabric according to the invention is manufactured in a simple way, since
no specially manufactured fabric is required, and instead the memory
wires 4 are incorporated on or between conventional and commercially
available fabrics.
[0047] FIG. 5 is a diagrammatic representation of a massage device or a
device 10 for intermittent compression in the treatment of edemas, which
device is arranged by way of example on a person's arm 12. The massage
device 10 comprises a sleeve 14 into which the arm 12 is introduced.
Memory wires 4-1, 4-2, 4-3 and 4-4 are incorporated into the sleeve 14
and they contract when the temperature is increased to above the
temperature As and thus exert a pressure action through the sleeve 14
approximately perpendicular to the skin surface of the arm 12. The sleeve
14 is subdivided into four contiguous, tubular areas 14-1, 14-2, 14-3 and
14-4. The areas 14-i are in each case traversed by the memory wires 6-i.
The memory wires 6-i are linked via electrical connections 8-i and 9-i to
a pressure control device 16.
[0048] By means of the pressure control device 16, the individual memory
wires 6-i in the individual areas 14-i of the sleeve 14 can be heated
selectively and independently of one another by current impulses. In this
way it is possible to build up a pressure wave which propagates, for
example, from the area 14-1 to the area 14-4. In addition to this, it is
possible with the massage device 10 according to the invention to build
up a pressure gradient which has the effect, for example, that the
pressure exerted on the arm 12 is at its highest in the area 14-1 and
decreases toward the area 14-4.
[0049] If the memory wires 6 are incorporated in a suitable manner into a
suit, then a pressure suit which can be operated electrically, and which
replaces the complicated compressed-air pressure garments used by pilots
and astronauts, is obtained in a simple way.
* * * * *
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